Back in this post I talked about how much I like Holy Cross Family Ministries' Rosary coloring books. They are reproducible for classroom use, so I used them to make a Rosary lapbook.
I started with a regular sized blue file folder, refolded so that the sides met in the middle. I used a hole punch to make a hole for every bead of the Rosary around the edges of the file folder, and used an exacto knife to cut out the cross. You could run your finger along the edge of the folder and pray the Rosary if you wanted, and it looks really cool too :).
Here is an inside view:
On the back, I included a coloring page with all five mysteries to summarize the contents.